<div dir="ltr">1.5"-2" wide x 3/4" thick poplar door frame with a groove down the center to accept a 1/4" mdf panel.<div><br></div><div>the door frame can be joined depending on your setup, personally I would use a domino system or stub tenons.</div><div><br></div><div>Glue the mdf panel into the groove, no worries about movement.</div></div><div class="gmail_extra"><br><div class="gmail_quote">On Thu, Jul 21, 2016 at 9:44 AM, David Higgins via Woodworkers <span dir="ltr"><<a href="mailto:woodworkers@lists.sawdusters.org" target="_blank">woodworkers@lists.sawdusters.org</a>></span> wrote:<br><blockquote class="gmail_quote" style="margin:0 0 0 .8ex;border-left:1px #ccc solid;padding-left:1ex"><div><div style="color:#000;background-color:#fff;font-family:HelveticaNeue,Helvetica Neue,Helvetica,Arial,Lucida Grande,sans-serif;font-size:16px"><div dir="ltr"><span>I would use the same approach that I would use to fix a cabinet door that has had the hinges torn out (damn kids). you would inlay a solid wood strip into the stile I used a router with a straight bit and a bushing I made a quick down and dirty routing jig routed to the depth of the inlay pieces once glued in you would have a solid connection to the MDF and have the holding power of solid wood for the screws to bite into. Good luck </span></div><div><div class="h5"> <div><br><br></div><div style="display:block"> <div style="font-family:HelveticaNeue,Helvetica Neue,Helvetica,Arial,Lucida Grande,sans-serif;font-size:16px"> <div style="font-family:HelveticaNeue,Helvetica Neue,Helvetica,Arial,Lucida Grande,sans-serif;font-size:16px"> <div dir="ltr"><font size="2" face="Arial"> On Wednesday, July 20, 2016 11:36 PM, cindersfella via Woodworkers <<a href="mailto:woodworkers@lists.sawdusters.org" target="_blank">woodworkers@lists.sawdusters.org</a>> wrote:<br></font></div>  <br><br> <div><div><div>
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    <div>    I would look at using a 50mm x 15mm  frame and 2.5mm Masonite
      or 3mm MDF board on both sides,works very well and is light and
      easily finished.</div>
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    <div><div>On 21/07/2016 3:32 PM, Dave Howerton
      via Woodworkers wrote:<br clear="none">
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        <div><span>A 54" door isn't
            too big of a problem if the stock is milled correctly. I
            built several for the Priest Lake cabinet job I did several
            years ago that turned out pretty well. But, they were cope
            & stick type doors not nearly as heavy as one made form
            MDF...</span></div>
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          </span></div>
        <div><span>And as for using
            MDF, I don't think I would recommend that for job either.
            Your right that it's a lot of weight.....</span></div>
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        <div><span>Two pennies
            worth,</span></div>
        <div><span>Big Dave</span></div>
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              <div dir="ltr"><font face="Arial" size="2"> On Wednesday,
                  July 20, 2016 4:03 PM, Dave Heitstuman via Woodworkers
                  <a rel="nofollow" shape="rect" href="mailto:woodworkers@lists.sawdusters.org" target="_blank"><woodworkers@lists.sawdusters.org></a> wrote:<br clear="none">
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                      <div><span>Our
                          office assistant is trying to help her BF fix
                          up his kitchen in an older house.  There is a
                          cupboard with an opening that is 24 & 1/8”
                          by 54 & 3/4” that she wants to put doors
                          on.  Apparently it had ¾” plywood doors that
                          were not even close to being flat and closing
                          properly.</span></div>
                      <div><span>She has
                          asked me what my thoughts about a variety of
                          things and all I keep seeing is that 54” is
                          one tall cabinet door and I can’t get past
                          that.</span></div>
                      <div><span>  </span></div>
                      <div><span>She wants
                          to use a decorative butt style hinge to hang
                          them.  She found a company that makes MDF
                          doors today but they are only 5/8” thick and
                          she can’t find a hinge that works for that.  I
                          played with some MDF several years ago and was
                          not overly impressed.  I’m thinking that the
                          doors will be too heavy for those little
                          hinges and the screws are not going to hold.</span></div>
                      <div><span>  </span></div>
                      <div><span>Am I over
                          thinking this?  </span></div>
                      <div><span>  </span></div>
                      <div><span>She keeps
                          asking me to build them and I keep saying
                          “stand in line”.  I really don’t have time and
                          I don’t care much for the BF so I’d rather not
                          build them.  Course I’m not sure how I would
                          anyway.</span></div>
                      <div><span>  </span></div>
                      <div><span>  </span></div>
                      <div><span style="font-size:11.0pt">2Dave</span></div>
                      <div><i><span style="font-size:10.0pt">"professional
                            putzer"</span></i></div>
                      <div><span style="font-size:10.0pt">The
                          shop: 
                          <a rel="nofollow" shape="rect" href="http://picasaweb.google.com/justdavesshop" target="_blank">http://picasaweb.google.com/justdavesshop</a> </span></div>
                      <div><span style="font-size:11.0pt">  </span></div>
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                Ya know, life is all about perspective; when the Titanic
                sank it was a miracle to the lobsters in the ship's
                kitchen<br clear="none">
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      <pre>_______________________________________________
Ya know, life is all about perspective; when the Titanic sank it was a miracle to the lobsters in the ship's kitchen
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  </div></div><br><div>_______________________________________________<br clear="none">Ya know, life is all about perspective; when the Titanic sank it was a miracle to the lobsters in the ship's kitchen<br clear="none"><a shape="rect" href="mailto:Woodworkers@lists.sawdusters.org" target="_blank">Woodworkers@lists.sawdusters.org</a><br clear="none"><br clear="none">To unsubscribe from this list -<br clear="none"><a shape="rect" href="http://lists.sawdusters.org/listinfo.cgi/woodworkers-sawdusters.org" target="_blank">http://lists.sawdusters.org/listinfo.cgi/woodworkers-sawdusters.org</a><br clear="none"><br clear="none">Address to contact the list ADMIN staff -<br clear="none"><a shape="rect" href="mailto:woodworkers-owner@lists.sawdusters.org" target="_blank">woodworkers-owner@lists.sawdusters.org</a></div><br><br></div>  </div> </div>  </div></div></div></div></div><br>_______________________________________________<br>
Ya know, life is all about perspective; when the Titanic sank it was a miracle to the lobsters in the ship's kitchen<br>
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